Subject : Ice as thermal storage


From: dsjames@texas.net (dsjames)
zaphod@madnix.uucp (Ron Bean) wrote:

> Last month, nick@vu-vlsi.ee.vill.edu (Nick Pine) asked about cooling a house with ice. His idea was to make the ice in the winter and store enough for the entire summer.

> Recent posts about using heat pumps with off-peak electric rates got me thinking that it might be worthwhile to store just one day's worth of ice, re-freezing it each night. (Note this could also be used to keep your refrigerator ("ice box") cold, thus moving it's electric bill off-peak as well. You'd still need a freezer, though.)

> Grabbing some rough numbers from Nick's original post, he figured 75 lbs of ice per hour for a well-insulated house, or just under 1 ton per day. This is only about 30 cu ft, or a cube a bit more than 3 ft on a side, plus insulation (or maybe 5 ft square by 1.25 ft high). This doesn't sound too difficult-- would it be worthwhile?

> Given that water expands when it freezes, what kind of container would you build that could withstand daily freeze/thaw cycles for the life of the A/C unit? Maybe some kind of plastic that's flexible when it's cold?

>==================
>madnix!zaphod@nicmad.nicolet.com (Ron Bean)

Interesting concept but I'm not sure how it would work in an AC application. You probably already know that we get the term "1 ton" of air conditioning from the amount of heat that 2000 lbs of solid water will absorb over a 24 hour period (that is to change from a solid to a liquid). It will absorb 288,000 Btu's in a 24 hour period, 12,000 Btu's in an hour. That is why we call a 12,000 Btu/hr unit a one ton unit. In an average size home (1500 sq ft), the /normal requirement would be about 36,000 Btu/hr. Taking into consideration that most heat load calculations are based on removing that much heat in 16 hours rather than 24 (allowing for down time) taking 33% off the total weight would still require 4020 lbs of ice. (This, of course would cahnge depending on the actual heat load during the 24 hour period) Also, what must be factored in is the lower efficiency of the system that would freeze the ice. As the suction pressure on a system lowers, (like that needed to produce ice) it's ability to extract heat decreases resulting in the need for a piece of equipment that uses more electricity. This may or may not be offset by the unit being operated at night enjoying a lower head pressure. Another concern would be humidity. Mechanical refrigeration provides heat absorbtion and dehumidifying at the same time. It would seem to me that whatever dehumidification may be possible with warm air running over ice would be offset by the presence of liquid water that would vaporize in that same air. Since that ice would actually cover a substantial area, I don't know if you could drain it off fast enough for it not to be a factor. I know that in iceboxes (real iceboxes with ice) a RH of about 80% is maintained. Of course that is at a temp of around 40 degrees. At 75 degrees, it may be possible but i would imagine that it would depend on the RH of the return air to start with.

If I am missing the point here. let me know.

Respectfully,

Dave
dsjames@texas.net


From: wpb5@psu.edu (William Bahnfleth)dsjames writes:
>zaphod@madnix.uucp (Ron Bean) wrote:

>> Last month, nick@vu-vlsi.ee.vill.edu (Nick Pine) asked about cooling a house with ice. His idea was to make the ice in the winter and store enough for the entire summer.

>> Recent posts about using heat pumps with off-peak electric rates got me thinking that it might be worthwhile to store just one day's worth of ice, re-freezing it each night

.... > Interesting concept but I'm not sure how it would work in an AC application.

.... > If I am missing the point here. let me know.

.... Daily cycle ice storage for reduction of peak electrical demand due to air-conditioning loads is widely applied in commercial/ industrial/ institutional facilities. Development of the technology has been heavily supported by EPRI, ASHRAE and others for the last ten years or so.

It's not used in residential applications primarily because the electric rates for homeowners typically don't include explicit demand charges. On the other hand, Lennox and presumably others have been developing small packaged ice storage systems that could be used in this application for several years. I saw the Lennox machine at the last equipmentshow in Chicago.

All of the points you relate regarding the relative inefficiency of the refrigeration cycle are generally true, however, energy cost penalties are usually offset many times over by demand charge savings. The future of TES to some extent hinges on finding ways to generate a net energy savings. This can be done by combining better chiller loading with reduced air and water distribution system flow rates achieved by designing for larger delta T than in "conventional" systems.

Get in touch with equipment manufacturers such as CALMAC, Cryogel, Baltimore Air Coil, or with your neighborhood electric utility if you would like more information.

William P. Bahnfleth
Department of Architectural Engineering
Penn State University-University Park
wpb5@psu.edu


From: ghg@cidmac.ecn.purdue.edu (George Goble)
In article <1995Oct4.002916.50@madnix.uucp> zaphod@madnix.uucp (Ron Bean) writes:

> BTW after I posted that it occurred to me that a good place to store the water would be in used 1-gallon plastic milk bottles. Flexible to withstand freeze/thaw cycles, lots of surface area, and cheap. They'd have to be washed, though, which might be a problem if you were going to do it on a large scale.

1-gallon plastic jugs (and distilled water jugs).. often fail by themselves after they set around for a year or so. This is not even in a freeze/thaw cycle. A company called Cryogel makes something called an "iceball", a baseball sized ball of sturdy plastic filled with water and a small air pocket. You fill a tank with iceballs for thermal storage.


--ghgFrom: nick@vu-vlsi.ee.vill.edu (Nick Pine)
George Goble wrote:

>1-gallon plastic jugs (and distilled water jugs).. often fail by themselves after they set around for a year or so. This is not even in a freeze/thaw cycle.

I wonder if this is true for 2 liter soda bottles, which cost about 15 cents, new, for the two part bottles with a flat plastic base, and less for the one part bottles...

>A company called Cryogel makes something called an "iceball", a baseball sized ball of sturdy plastic filled with water and a small air pocket.

That sounds nice. How much do they cost? Could you post a phone number for Cryogel?

>You fill a tank with iceballs for thermal storage.

Or fill up a "rock storage bin" with them for thermal storage?

Nick


From: "C. Wayne Parker"
nick@vu-vlsi.ee.vill.edu (Nick Pine) wrote: >George Goble wrote:

>>1-gallon plastic jugs (and distilled water jugs).. often fail by themselves after they set around for a year or so. This is not even in a freeze/thaw cycle.

> >I wonder if this is true for 2 liter soda bottles, which cost about 15 cents, new, for the two part bottles with a flat plastic base, and less for the one part bottles...

> I'm no materials expert, but I would be very hesitant about using something that wasn't designed for this purpose. I've had about three plastic containers in my garage start leaking over the past 8 years, even though they never freeze. One of the failures was even that of a plastic anti-freeze/coolant container which contained about 3/4 gal. The most recent plastic container to fail (2 weeks ago) spilled about 1/2 gallon of a non-toxic A/C coil/duct cleaner before I found it.

-- _________,--------------------------,
/ C.Wayne Parker,PE c4p@ornl.gov __/
| Oak Ridge, Tennessee ==> X <== _/
/ Lockheed Martin Energy Systems /
/_______________________________/


From: nick@vu-vlsi.ee.vill.edu (Nick Pine)
Ron Bean wrote:
>ghg@cidmac.ecn.purdue.edu (George Goble) writes:

>>A company called Cryogel makes something called an "iceball"...

>... is the ball shape for strength, or so you can dump them in a pile and still circulate air through them...

They usually sit in an anti-freeze solution...


From: nick@vu-vlsi.ee.vill.edu (Nick Pine)ubject: Re: Solar Energy
Date: 8 Oct 1995 06:06:21 -0400
Organization: Villanova University

Gary Coffman wrote:

>Putting that in perspective, you're talking about 594,000 BTU, about the amount of heat my furnace puts out in two hours. What do you suggest for the other 2158 hours I need heat each season?

I've tried to explain this at least twice before, but for some reason, few people around here seem to listen, perhaps because everyone is shouting. Sci.energy people seem to be very energetic, hopping up and down all the time.

Perhaps we can all pause and relax for a moment, and become perfectly calm. Let us put aside our own thoughts for a moment, and allow the waters of our minds to become less rippled, to become perfectly smooth reflecting pools, perfect mirrors, perfectly still waters in which we can clearly and calmly see the reflected reality of the world around us, just listening...

1. A 16' solar closet containing a 15' cube of 130 F hot water, say, and 6" of insulation, stores a useful heat for space heating purposes of about 15 ft^3 x 62 lb/ft^3 x (130F-80F) = 10 million Btu, not a half-million, as stated above, and

2. In the house heating system I have in mind, this heat battery would only be used to heat the house when the sun is not shining. On an average winter day, the solar closet just keeps itself warm. It does not supply any heat to the house, except by leakage. On an average day in the winter, with some sun, the house is heated by an inexpensive, low-thermal-mass sunspace, that collects about 800 Btu/ft^2 of glazing/day, where I live.

If you tell me how much oil you use over a season, I can tell you how big a sunspace you need. If you use, say, 1000 gallons of oil a year, and the heating season is 200 days, you need 5 gallons of oil a day, on the average, ie you need a sunspace glazing area of about

5 gallons x 100,000 Btu/gallon/800 Btu/ft^2/day = 625 ft^2

of south-facing sunspace area, which is a pretty big sunspace, eg about 40' long x 16' high. But then, that's a pretty big heat load...

You can buy the components for such a sunspace from a commercial greenhouse supplier for less than $1,000... The components for a 3,000 ft^2 commercial greenhouse (30' wide x 100' long) cost about $3,000, and three people can put one up in one day, starting from scratch, with no foundation. These components would make 4 2-story lean-to sunspaces for conventional houses, each 50 feet long, ie 4 sunspaces 8' wide x 50' long x 16' high, each having 800 ft^2 of glazed area. About a dollar per square foot of glazing.

>>May I make one suggestion???
>> >>INSULATE that building NOW!!!!!!!!

Good suggestion. Plug up some of the air leaks, etc.

Solar closets and sunspaces get to be very large on a house with average or worse levels of insulation and air infiltration... Here's a more reasonable application:

I have J. D. Ned Nisson and Gautam Dutt's 1985 John Wiley & Sons, Inc., _Superinsulated Home Book_ in front of me, and on page 57-58 they calculate the total house heat loss coefficient for a 40' x 50' rectangular house with 8' ceilings and no basement. The walls of their house are R30, the ceiling is R60. The total window area is 12% of the floor area and the windows have an R-value of 2.8. Two R10 doors have an area of 42 ft^2. Infiltration is 0.05 ACH (extremely tight), and a ventilation system with an air-air heat exchanger supplies an additional 0.45 ACH with 70% heat recovery. This all comes out to 230 Btu/F or 67 watts/F. They suggest that 2,500 Btu/hour (about 700 watts) is a good estimate for intrinsic heat, ie internal heat generation.

If it is 70F inside and 30F outside, Nisson/Dutt's house would use (230 Btu/F x (70-30) - 2500 Btu/hr) x 24 = 160 K Btu/day, with no sun.

On pages 59-60, Nisson and Dutt calculate that their example house will gain another 100K Btu/day of solar heat through the windows on an average day in January in New York City. This reduces the average net heat load of the house to 60K Btu/average winter day, with some sun. Gary's furnace would have to run 13 minutes a day to heat this house on an average January day.

Bear in mind that this is a _superinsulated_ house, by 1985 standards. Some people (eg William Shurcliff) say that once you have a superinsulated house, you might as well forget about spending any more money on solar heating, because the yearly fuel bill is so low. But it's nice to use zero fossil fuel, and superinsulation does not heat water.

>You're not paying attention.

There's a lot of that going around :-)

>My furnace is rated at 275,000 BTU/hr. Of course it doesn't run all the time.

How often does it run? How much oil a year do you actually use?

>All I'm noting is that the seemingly monster 594,000 BTU of storage

If this is the 16' monster cube, it holds 10,530,000 Btu, not 594,000.

>is really chicken feed, replaceable by 2 hours running time on my furnace.

Or 38 hours of your furnace running full blast, with the 16' monster. Over a hundred gallons of oil. Was the 594K Btu the 8'monster? Perhaps your house needs a bigger monster.

>I have need of 2160 heating hours a year in this climate, which is modest compared to the North.

Agreed... Now how much oil do you use in a season? Tell me that, and we can size your sunspace.

>Now the furnace is a demand system, and only runs when the house temperature drops, but it certainly runs more than 2 hours a day total, so the little water closet is insufficient.

Perhaps you need a bigger WC, when the sun is not shining. But the closet size has little to do with the size of the sunspace.

>That's particularly true when you realize that it is starting at a small delta T

I figure the closet water starts out at a steady-state temperature of 130 F, after a string of average days, with some sun, and the house air is 70 F, ie the delta T is 60 F to start with.

>and that delta is declining as heat is extracted, making the heat extraction slower and slower so that you really can't get all that heat back into room air in a reasonable on demand fashion.

In the useful stored heat calc above, I figured the final closet temp as 80 F, ie a final delta T of 10 F. Now suppose the hot water is stored in 245 sealed $5 55 gallon drums, each having a surface area of 25 ft^2, and suppose the slowly moving air in the closet makes an R-value at the drum surface of 2/3 ft^2-Btu/F. Then with a 10 F delta T and a large airflow volume, the heat transfer rate will be

(80F-70F) x 245 drums x 25 ft^2/drum /R=0.666 = 92K Btu/hour,

so at the end of its discharge life, this closet could supply in one hour, roughly the same amount of heat that Nisson and Dutt's house used in a whole day, but at the end of its discharge life, it can only supply heat at 1/3 the rate of a 275K Btu/hour furnace...

Not a high enough rate? OK, suppose we use 2 liter soda bottles instead of 55 gallon drums. These have an area of about 1 ft^2/bottle, and a 16' monster cube closet would contain about 50,000 of them, costing 10 cents each, if new, stacked up in the hard plastic boxes that cost $2 each, the ones you see stacked in the aisles of supermarkets. This monster would be a more efficient solar collector, and at the end of its discharge life, it would have a heat transfer rate of about

(80F-70F) x 50,000 bottles x 1 ft^2/bottle/R=0.666 = 750K Btu/hour,

ie it could crank out heat at 3 times the rate of the 275K Btu/hour furnace, at the end of its discharge life. If we say that the end of the closet's discharge life occurs at 100 F, it could replace 9 of those furnaces, in terms of heat transfer rate. If we made the closet air velocity 10 mph, (ie 880 fpm) and the bottles had a rough surface, the R value would decrease to 1/(2+v/2), ie 1/7, and at 100F, we could replace 42 of those furnaces. (We should also check how much airflow volume is needed for heat transfer.)

>Now a *large* thermal mass would do better, of course...

Hmmm, *large*... There's a lot of empty space in the middle of that new administration center in Paris... :-) A solar closet L' on a side takes about L^2 days to cool to 70 F, with no sun and no other heat load, in 32 F air. A hundred foot cube would take about 10,000 days to cool, ie 27 years with no sun, at 32 F. A mini ice-age. It seems to me that the critical thing is the heat transfer rate, not the amount of thermal mass, since the closet only supplies heat to the house when the sun is NOT shining. In sunny times, the sunspace heats the house.

>but even it won't supply *days* of even heat as was claimed for the little water closet.

Are we talking little monsters or big monsters now? It is not hard to calculate how many days of heat a given closet can supply, if you know the thermal characteristics of the house, or your yearly heating bill.

Nick


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